60,000 tons/year Melamine Reactor System   Stock # 600462  
  Melamine   Melamine   Melamine   Melamine  
 
 
 
  Highlights
Melamine
 
  Brief Overview
         
  Products Produced from the Melamine Reactor System  
         
  Melamine   Melamine (60,000 tons/year)  
  Melamine   By-Products: Ammonia and Carbon Dioxide (2 tons/ton of Melamine)  
         
  Two Methods of Melamine Production  
         
  Melamine   Conventional Melamine Process  
  Melamine   New Integrated Urea-Melamine Process  
         
     
  • This Process Produces High Quality Melamine and Has Lower Investment and Energy Costs Than Conventional     Production Methods
  • The main improvements of the newly developed integrated urea-melamine process compared with the conventional
        gas- phase melamine process are:
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  • heat recovery from the by-products ammonia and carbon dioxide
  • export of water-free by-product gases to the urea plant without a concentration unit
  • synthesis of melamine melt instead of melamine vapor
  • integrated purification of the melamine melt without a re-crystallization unit
  • water-free quench process producing directly dry powder
  • low cost ammonia recovery due to separation of by-product gas before the quench
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      Melamine Application Areas  
             
     
    Melamine
     
    The main application for melamine is a raw material for the production of melamine formaldehyde resins, which are used as an adhesive for wood-chips; giving laminated panels and floors their unique surface properties and attractive finishes.
     
             
         
  • Laminates (main application)
  • Wood-Based Panels
  • Coatings
  • Molding Powders
  • Flame Retardants
  • Concrete Plasticizers
  • Paper and Textile
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      Capacity: 60,000 Tons/Year Melamine  
             
      Built: 1999/2000  
             
             
     
     
     
     
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    Melamine
    Melamine Plant
     
     
      © 2011 International Process Plants and Equipment Corp.